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Focusing On Design For Manufacturing
ABOUT OPD
We are a leading innovative product design, development, and production company based in China. Our unique D (design) + M (manufacturing) model allows us to deliver exceptional services to Fortune 500 companies, governmental bodies, and start-ups alike. Our mission is to partner with you in transforming your vision into reality, guiding you from the initial concept to the final product. We pride ourselves on our commitment to excellence and innovation in every project we undertake.
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One-stop product service
Production Capacity
The foundation of our DFM is our manufacturing capabilities. We have significant production resources, so we design from a production perspective. Our industry-leading intelligent manufacturing equipment, coupled with a highly experienced production management team, enables us to deliver comprehensive production solutions tailored to innovative products.
Prototype
Our prototype center boasts advanced equipment, including 3D printers, CNC machines, and vacuum molding machines. With more than 20 seasoned professionals on our team, we specialize in creating plastic prototypes, metal prototypes, and various other types. Leveraging our exquisite craftsmanship and efficient services, we deliver precise prototype solutions to expedite product development and market introduction.
Mould
Mold workshop is equipped with state-of-the-art processing equipment, including high-precision CNC machine tools and EDM machines. Our professional team consists of over 40 highly skilled members, specializing in the manufacture of injection molds and die-casting molds. These molds are extensively utilized in various sectors such as automotive, electronics, and home appliances.
Main Equipment:
• CNC Spark Machines (SODICK, etc.)
• CNC Slow Wire (SODICK)
• CNC High-Speed CNC (DMG, MAKINO)
Injection Molding
Our injection molding workshop is equipped with numerous advanced injection molding machines of various specifications, capable of accommodating a wide range of product sizes. The workshop features professional mold installation and debugging equipment, alongside an automated material conveying system. Our dedicated technical team, comprising 60 skilled professionals, rigorously oversees the production process to ensure the highest quality of each injection molding product.
Key Features:
- Injection Molding Equipment:
- 47 injection molding machines
- Distribution of Injection Molding Machines:
- One 1250-ton injection molding machine
- One 400-ton injection molding machine
- Twenty 160-ton to 250-ton injection molding machines
- Injection Accuracy:
- Injection position accuracy up to 0.1MM
- Product size accuracy controlled within 0.01MM
- Advanced power system boosts injection speeds to 130-140MM/S, enabling the injection of thin-walled plastic products (0.2~0.5mm)
Spraying
The spraying workshop is designed as a 10,000-level dust-free environment. Our main production process utilizes a fully automated two-coat and two-bake spraying technique. The automatic line is equipped with high-quality spray gun equipment and high-energy UV light curing equipment.
Key Features:
- Spraying Equipment:
- One two-coat and two-bake automatic spraying line
- Two robot large-piece spraying lines
- One printing line
- Twenty pad printing machines
- Production Capacity:
- Smart wearable spraying: 5 million pieces per month
- Robot small and medium-sized part spraying: 1 million pieces per month
- Robot large-piece spraying: 30,000 pieces per month
- Printing: 4 million pieces per month
Assembly
Our company currently operates two 100,000-level dust-free assembly workshops and seven bidirectional assembly lines, all housed within a newly constructed four-story supporting factory building, totaling 16,000m². This infrastructure is designed to meet the increasing demand for orders.
Key Features:
- Assembly Department 1:
- Four assembly lines
- Main production includes customized machines, Y10 series, Y20 series
- One Y50 series customized line
- Three bidirectional assembly lines for other models
- Assembly Department 2:
- Primarily a dedicated production line for the 150CM large machine series
- Two bidirectional assembly lines for other models
- Assembly Capacity:
- Assembly Department 1: 250,000 finished units per month
- Assembly Department 2: 130,000 finished units per month
Testing
Each robot product we manufacture undergoes rigorous testing to ensure reliable product quality. Our testing laboratory is equipped with a comprehensive range of advanced equipment to perform various assessments.
Testing Equipment:
- Projector
- Colorimeter
- Halogen Lamp Moisture Meter
- Impact Tester
- Tensile/Bending/Strength Tester
- Vicat Thermal Deformation Tester
- RCA Paper Tape Tester
- Waterproof Tester
- Friction Tester
- Flame Flow Rate Velocity Apparatus
- Horizontal and Vertical Combustion Tester
- Hardness Tester
OUR CLIENTS
Innovating For More Than 100 Clients
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OUR CLIENTS
OUR WORK
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FAQ
Before sharing information about your products or company, we sign an NDA
(Non-Disclosure Agreement). We will do our best to cooperate in protecting intellectual property
The services we provide can be devided into 4 parts:
– DESIGN: Industrial Design；Mechanical Design; Package Design
– ENGINEERING: DFM；Hardware Development; Firmware Development; Software Development; IoT Solutions
– PROTOTYPING: Rapid Prototyping; Functional Prototyping; Material Testing
– MANUFACTURING: Injection Molding Service; Small Batch Production; Supply Chain Management; Production Management
The development of hardware products is time-consuming because updates and iterations are difficult and costly. Therefore, we will do a lot of work to ensure better implementation of the product.
Depending on the product, the development time will be different. Taking common consumer products as an example, it takes about 6-8 months from design to mass production.
Feel free to contact us for details.
It depends on the type of products and what services you need.
Please write down your requirement and we will contact you as soon as possible.