Adjustable Knee Brace

Client country: China

services: industrial design｜machine design｜ prototyping｜packaging design

Project Background

In today’s society, with the increasing awareness of health and the popularity of sports culture, more and more people are engaging in physical exercise. As a result, products like the adjustable knee brace are becoming essential for those seeking support during their activities. Our client, recognizing this market need, has entrusted us with developing an adjustable stabilizing knee brace to satisfy the demand for knee protection during sports activities.

Solution

Based on the analysis of the project background, we have proposed the following solution:

Design Concept: With comfort, stability, and adjustability as the core design principles, we utilize ergonomic principles to design a knee brace that fits the natural curve of the knee. Combining special materials and structural design, it provides stable support for the knee and introduces an easy-to-adjust system that allows users to customize the fit based on their needs.
Technical Implementation: Lightweight, breathable, and elastic materials are selected as the main components of the knee brace to ensure comfortable wear. Structurally, elastic support bands and adjustable fasteners are used to provide sufficient stability for the knee. Additionally, an intuitive adjustable system is developed to allow users to conveniently adjust the size and tightness of the knee brace.

Project Process

Step 1

Design

Demand Research and Analysis: Conduct in-depth communication with the client to understand their specific requirements and expectations for the knee brace. Simultaneously, conduct market research to gather user feedback and opinions on knee brace products, including those from product design China, providing a solid foundation for design.
Initial Design: Based on the research results, utilize ergonomic principles to create an initial design for the knee brace. This includes material selection, structural design, and the incorporation of an adjustable system. Prepare design sketches for internal review.
Internal Review and Modification: Organize team members to review the design sketches, identifying issues and shortcomings for modification and optimization until the design requirements are met.

Step 2

Engineering

Material Selection and Procurement: Select appropriate materials and components based on the design specifications and proceed with procurement. Ensure that the selected materials conform to quality and safety standards.
Production Process Development: Develop detailed production processes and procedures, clarifying the requirements and considerations for each production step. Prepare the necessary production equipment and tools.
Risk Assessment and Response: Assess potential risks in the production process and formulate corresponding countermeasures to ensure smooth project progress and product quality stability.

Step 3

Prototyping

Prototype Fabrication: Fabricate a prototype of the knee brace according to the design drawings and engineering plan. Perform quality inspections and functional tests on the prototype to ensure compliance with design specifications.
Performance Testing and User Experience Testing: Invite the client and users to participate in testing, evaluating the performance and user experience of the knee brace. Collect test data and user feedback for subsequent optimization.
Optimization and Improvement: Based on test data and user feedback, make necessary optimizations and improvements to the knee brace design. Enhance product performance and user experience to meet the client’s actual needs.

Value

Through the implementation of this project, we have developed an adjustable stabilizing knee brace that satisfies the client’s needs and market demands. This product brings the following value to the client:

Enhanced Sports Protection: Special materials and structural design provide stable support and protection for the knee, reducing the risk of knee injuries during sports activities.
Improved Comfort and Adjustability: Lightweight, breathable, and elastic materials ensure comfortable wear. An intuitive adjustable system allows the client to customize the fit based on individual needs, enhancing flexibility and comfort.
Enhanced Brand Competitiveness: The adjustable stabilizing knee brace features a unique design concept and functional characteristics that meet the needs of different customers. It offers new competitive advantages and market opportunities for the client, enhancing brand image and market share.